Stainless Steel Rotary Spray Ball – Neza
Technical Specifications: Rotary Spray Ball
| Parameter | Details |
|---|---|
| Brand Name | Neza |
| Manufacturer | Neza Engineering Co. |
| Product Name | Stainless Steel Rotary Spray Ball |
| Material Grade | SS 304 / SS 316 / SS 316L |
| Size Available | 1”, 1.5”, 2”, 2.5”, 3” |
| Connection Type | Threaded / Welded / Tri-Clamp |
| Spray Pattern | 360° Full Coverage |
| Operating Pressure | 1 to 3 Bar (14.5 to 43.5 PSI) |
| Flow Rate | 5 to 50 LPM (Varies by size and pressure) |
| Surface Finish | Mirror Polish / Electro-Polish |
| Spray Ball Type | Rotary (Moving Head) |
| Mounting Orientation | Vertical or Horizontal |
| Application Areas | CIP Systems in Dairy, Food, Pharma, Beverage, Brewery, Chemical Plants |
| Max Temperature | 95°C (203°F) |
| Cleaning Radius | Up to 3 meters (based on model) |
| Standard Compliance | SMS / DIN / ISO |
Product Overview: Stainless Steel Rotary Spray Ball by Neza Engineering Co.
The rotary spray ball is a highly effective Clean-in-Place (CIP) cleaning device engineered for comprehensive internal cleaning of tanks, reactors, and process vessels without the need for manual intervention. Manufactured by Neza Engineering Co., this stainless steel spray ball under the Neza brand delivers consistent, high-performance cleaning while meeting stringent hygiene requirements of various industries.
Constructed using premium-grade stainless steel (SS 304, SS 316, and SS 316L), Neza’s rotary spray balls offer durability, resistance to corrosion, and reliability in demanding environments. Designed for 360° coverage, these devices utilize the pressure of the cleaning fluid to rotate and spray, ensuring efficient and uniform cleaning in every corner of the vessel.
Whether used in the food processing industry or in pharmaceutical-grade tanks, Neza’s rotary spray balls are designed to reduce downtime, save cleaning media, and promote safety and productivity in your plant.
Core Features of Neza Rotary Spray Balls
1. Full 360° Cleaning Coverage
Rotary spray balls are designed to deliver complete internal cleaning with their 360-degree spray pattern. This eliminates blind spots and ensures comprehensive washing of all inner surfaces, including seams and crevices.
2. Rotating Head for Dynamic Cleaning
The rotary spray ball uses kinetic energy from the cleaning liquid to rotate the head. This mechanical action produces a powerful and directed spray, enabling effective removal of residues such as fats, sugars, proteins, and biofilms.
3. Multiple Mounting & Connection Options
Offered in threaded, tri-clamp, and weld-on variants, Neza rotary spray balls are suitable for both new tank installations and retrofits. These flexible mounting options allow for seamless integration in different system configurations.
4. Operates at Low Pressure, Saves Energy
Designed to operate efficiently at low water pressure (1 to 3 bar), Neza spray balls significantly reduce energy consumption while maintaining exceptional cleaning standards.
5. Smooth, Hygienic Finish
Each spray ball is precision-polished with a mirror or electro-polished finish, minimizing surface roughness and preventing the growth of bacteria. This is especially important in food, dairy, and pharma applications where hygiene is critical.
Industrial Applications
Neza Rotary Spray Balls are trusted by engineers and quality officers across a wide range of applications:
Dairy Industry
Used for cleaning pasteurizers, milk storage tanks, and batch vessels. Rotary spray balls help remove milk residues, protein buildup, and bio-contamination efficiently without manual scrubbing.
Food and Beverage
Whether it’s syrup tanks, mixing vats, or sauce cookers, rotary spray balls are ideal for handling sticky residues, sugars, and organic waste materials while ensuring fast turnaround time between batches.
Pharmaceuticals and Biotechnology
Critical for cleaning stainless steel bioreactors, mixing tanks, and fermenters in sterile environments. These spray balls support CIP systems to meet GMP and FDA standards.
Breweries
Used in fermentation tanks and CIP stations for cleaning yeast, hop residues, and sugars from brewing vessels without interrupting production.
Chemicals and Cosmetics
Useful for cleaning chemical mixing vessels, lotion tanks, and essential oil containers. Neza rotary spray balls offer chemical resistance and ensure the safe removal of residues in harsh environments.
Why Choose Neza Rotary Spray Ball?
Precision Engineering
Each spray ball is crafted with CNC-machined accuracy, ensuring optimal spray performance and smooth rotation without imbalance or vibration.
Long Service Life
Constructed from durable stainless steel, Neza spray balls are designed for long-term operation even under continuous exposure to cleaning agents, high temperatures, and abrasive materials.
Easy to Maintain
Minimal moving parts and a self-cleaning internal design reduce the need for frequent servicing. Units can be disassembled easily when maintenance is required.
Hygienic by Design
All products comply with international hygienic standards, and we offer documentation support such as MTCs (Material Test Certificates), pressure test reports, and surface finish data on request.
Customization Available
From adjusting flow rates and cleaning radii to integrating with proprietary CIP systems, Neza offers tailor-made solutions to meet specific industrial needs.
Rotary Spray Ball Models & Flow Chart
| Model | Size | Flow Rate (LPM) | Operating Pressure (Bar) | Spray Radius | Connection Type |
|---|---|---|---|---|---|
| NEZA-15 | 1.5” | 15 – 25 | 1.5 – 2.5 | Up to 2 meters | Tri-Clamp |
| NEZA-20 | 2” | 20 – 30 | 1.5 – 3.0 | Up to 2.5 meters | Welded / Clamp |
| NEZA-25 | 2.5” | 30 – 45 | 2.0 – 3.0 | Up to 3 meters | Threaded / Welded |
| NEZA-30 | 3” | 40 – 50 | 2.5 – 3.0 | Up to 3+ meters | Tri-Clamp / Custom |
Maintenance Guidelines
Use filtered water or CIP solution to avoid particle accumulation.
Inspect rotation after every cleaning cycle to ensure smooth function.
Disassemble periodically and clean internal components to extend lifespan.
Avoid dry runs as this can damage internal bearings or reduce efficiency.
Quality Control and Certification
Each Neza rotary spray ball undergoes stringent quality control checks, including:
Hydraulic pressure testing
Rotational performance validation
Dimensional and surface roughness inspection
Compliance with SMS, DIN, ISO, and 3A standards
Electro-polished variants are available on request for industries requiring ultra-hygienic finishes.
Ordering and Bulk Supply
Whether you need a few units for a single project or large quantities for commercial production lines, Neza Engineering Co. has the capability to fulfill orders quickly and efficiently. We supply:
OEMs (Original Equipment Manufacturers)
Equipment fabricators
Process consultants
Maintenance contractors
End-user factories
We also support white-labelling for large industrial suppliers and exporters.
Frequently Asked Questions
1. Can a rotary spray ball replace a static spray ball?
Yes. Rotary spray balls offer superior cleaning and are a direct upgrade from static designs, especially when better coverage and efficiency are required.
2. Is a rotary spray ball suitable for vertical and horizontal tanks?
While vertical mounting is preferred for full coverage and smoother rotation, models are also designed for use in horizontal tanks if needed.
3. Are spare parts available?
Yes. We offer spares like O-rings, bearings, and rotating heads based on model and client requirements.
4. Can it be used with acidic or alkaline CIP solutions?
Absolutely. All models are compatible with standard alkaline and acidic CIP solutions used in process industries.
Contact Us for Inquiries & Orders
For pricing, custom specifications, or bulk orders, reach out to us directly:
Phone: +91 7891213773
Email: info@neza.co.in
Website: www.neza.co.in
Location: Ahmedabad, Gujarat, India
Our technical team is available to help you choose the right model based on your tank size, industry, and flow rate requirements.